Gravis RACK

Gravis Robotics AG · Earthmoving · Shipping since 2025

6 Confirmed Deployments
8 Unique Customers

Last updated: 2026-04

Summary

The Gravis RACK is a rooftop-mounted retrofit autonomy kit that converts existing excavators and wheel loaders (10 to 100+ tonnes) into supervised-autonomous earthmoving machines. It handles repetitive bulk excavation cycles, utility trenching to pipelaying standards, and hopper feeding; complex geometry work, grading, and non-bucket tasks stay with the operator. One qualified operator programs trench geometry on a tablet, steps out of the cab, and the machine delivers fifteen trenches to pipelaying standards on a live construction site (NCE, Manchester Airport deployment). The RACK has shipped since 2025 across seven countries, with deployments spanning quarrying, commercial construction, and pipeline operations on machines from seven confirmed OEM brands.

Site Clearing and Mass Excavation (Cut) Trenching (Utility Excavation) Soil Hauling

How it works on your site

Site Clearing and Mass Excavation (Cut)

The RACK runs autonomous dig-swing-dump-return cycles on repetitive bulk tasks. The system reads hydraulic pressure to detect soil hardness and adjusts excavation strategy across varying ground conditions. Operators define jobs from a CAD/BIM model or on-site reference points through the Slate tablet; the machine executes while the operator monitors from outside the cab.

Trenching (Utility Excavation)

The RACK digs trenches to a programmed geometry, navigating around subsurface pipes without human intervention. The operator defines trench dimensions on the Slate tablet using CAD/BIM coordinates or bucket-position reference points, then steps out of the cab for the duration of the autonomous cycle. A 5-week refinement period preceded pipelaying-standard output on the first documented construction site.

Soil Hauling

The system adapts to highly compacted and heterogeneous soil conditions using hydraulic pressure feedback, producing consistent bucket loads across variable ground. On pipeline operations, multiple RACK-equipped excavators handle trench spoil on extended linear projects.

How it worked on other sites

Holcim UK at Lee Moor Quarry hopper feeding trial

Holcim
  • Two-day trial feeding hopper/screener with sand and gravel on a 23-tonne Develon crawler excavator.
  • Achieved 133 cycles/hour sustained throughput across the operating day.

Robot also used by

Will it work on your site

Spec Value
Surface types Compacted soil, heterogeneous ground, shallow bedrock (confirmed in pipeline trenching deployment)
Power source Host machine (diesel or battery-electric)
Connectivity Long-range WiFi via rear masts; GNSS RTK positioning (sub-inch accuracy)
Compatible machines Excavators and wheel loaders, 10 to 100+ tonnes
Control interface Slate rugged tablet (touchscreen); optional joystick and pedal peripherals
BIM/CAD input 3D model import confirmed; file formats not specified
Autonomy level In-cab augmented guidance, nearby supervision, or remote teleoperation; supports semi-autonomous and fully autonomous task execution
Navigation GPS RTK + multi-sensor fusion (LiDAR + cameras)
Business model One-time hardware upgrade plus annual software license; leasing options available Installed through OEM dealer networks (Flannery, Develon, Kibag)
Throughput 133 cycles/hour sustained (hopper feeding); 1,500 tonnes/day in two-day quarry trial Single deployment on 23-tonne Develon; 30% output gain claimed across task types