Image: HP Inc.HP SitePrint
Image: Dusty RoboticsFieldPrinter 2
BIM-native multi-trade floor layout printer for large commercial slabs
- 57
- Deployments
- 37
- Companies that ran it
- 350M sq ft
- total layout completed
How it works on your site
The Dusty Robotics FieldPrinter 2 is a compact battery-powered layout robot that prints the coordinated BIM/CAD model at full scale in inkjet ink on concrete slabs, plywood and OSB decks and steel casting beds, positioned by a Leica laser tracker to a maker-stated 1/16-inch accuracy. In one pass it lays out wall lines, openings, MEP points, finish boundaries, text, tags and QR codes for every trade; vertical surfaces, ceilings and as-built survey stay with the crew. Dusty sells it in North America as a usage-based subscription or through certified layout partners.
Door and Window Opening Layout
The robot prints door and window opening positions in the same multi-trade pass that lays out walls, mechanical, electrical and plumbing. Trade files (.dwg, .rvt, CSV) merge into one coordinated print file in the Dusty Portal, so openings print alongside every other trade with no separate hand mark-up.
Finish Boundary Marking
Finish boundary lines (flooring transitions, tile edges, carpet borders) print alongside other trade layout in the same coordinated pass. The crew reads printed boundaries rather than interpreting field measurements against drawings.
MEP Penetration Marking
MEP penetration points print in the same pass as wall and opening layout. The operator loads the coordinated model, and the robot prints penetration locations alongside all other trade markings without requiring a separate setup or crew.
Wall Line Marking
The FieldPrinter drives itself between print areas and prints wall lines at 1:1 scale while one operator watches from the Dusty iPad app. Three infrared time-of-flight sensors and obstacles the operator scans in from the app route it around columns and staged material, and it keeps printing for about a second when an obstruction blocks the laser tracker's line of sight.
Field outcomes
Who has run it
57 deployments · 37 companies · 1 country
Bouma Corporation6 deployments
RG Construction4 deployments
Jenco3 deployments
Blackboard Studio2 deployments
Dale Construction2 deploymentsFord Drywall & Stucco2 deployments
JE Dunn Construction2 deployments
Level 5 Drywall2 deploymentsNOVO Construction, Inc.2 deployments
ToPa 3D, Inc.2 deployments
Truebeck Construction2 deployments
Turner Construction2 deployments
VeMac2 deploymentsABM1 deployment
Align1 deployment
Alston Construction1 deployment- Baystone1 deployment
Daley's Drywall & Taping1 deployment
Deacon Construction1 deployment
DPR Construction1 deployment
FL Crane & Sons1 deployment
FrameTec1 deploymentGilbane Building Company1 deployment
GLY1 deployment
Integrare Group1 deployment
KHS&S West1 deployment
Liftbuild1 deployment
McCarthy1 deployment
McGough Construction1 deployment
Mortenson Construction1 deployment
Nevell Group Inc1 deployment
Oh Snap Layout1 deployment
Parkway1 deployment
Robins & Morton1 deployment
Skanska USA Building1 deployment
Suffolk Construction1 deployment
Weitz Co.1 deployment
Will it work on your site
- Surface
- Flat, rigid, stable surfaces: concrete (broom-finished, troweled, green, sealed) in everyday use; plywood and OSB subfloors on wood-frame and elevated-deck jobs; steel, including precast casting beds; PVC and other non-porous surfaces with solvent ink; TPO roofing in solar-layout pilots
- Site preparation
- Broom-swept floor per vendor; operation on typical construction debris observed independently (AECbytes, Feb 2024); minimum 3 surveyed control points; coordinated BIM/CAD model
- Power
- Two Milwaukee M18 5.0 Ah batteries supplied (compatible to 8.0 Ah); 2 to 3 hours per battery in continuous use, about 2 hours to charge; hot-swap holds power for 30 seconds mid-job; customer supplies overnight charging power
- BIM/CAD requirements
- Dusty Portal accepts .dusty, .dwg, .rvt and CSV files and merges trades into one print file; Dusty for AutoCAD plugin (AutoCAD and AutoCAD Architecture 2021 to 2026, Windows only, not LT, MEP or Civil 3D) on the Autodesk App Store
- Positional accuracy
- 1/16 in (1.6 mm) to the model, laser-tracker guided
- Navigation
- Dusty-supplied Leica Absolute Laser Tracker (AT500 or AT930), no GPS; three non-collinear control points per station, spaced 50 to 150 ft; prints up to 160 ft indoors, 120 ft outdoors; about one second of printing without line of sight
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- Autonomy
- Autonomous mobile layout robot: drives between print areas and prints on its own, routing around scanned obstacles; one operator with no survey background runs it from the Dusty iPad app (stationing, print selection) and repositions it by joystick
- Control interface
- Dusty iPad app for single-operator control, handheld joystick for maneuvering, Dusty Portal web dashboard for prep and reporting
- Environment
- Indoor or outdoor on dry or damp slabs; no printing in active rain or standing water (IP51, not waterproof); 5 to 110 F with the AT500 tracker; wind above 15 to 20 mph drifts the ink; slopes up to about 10%
- Fleet management
- Multiple robots on one floor observed (two, AECbytes Feb 2024) with trade-separated ink colours; no fleet-management software documented
- Site connectivity
- The robot carries its own Wi-Fi for the iPad link, so a loaded job prints with no site connectivity; onboard LTE pulls the latest file and pushes production data to the Dusty Portal; the laser tracker is linked by a Dusty radio box
- Weight
- 23 lb (10.4 kg) including battery
- Speed
- Prints 2.5 ft/s on lines, 1.6 ft/s on text; vendor: 10,000 to 15,000 sq ft/day, up to 10X faster than manual; case studies 500 to 939 linear ft/hr, 150 to 250 MEP points/hr; daily output set by density, obstacles, stationing
- What it prints
- Lines, arcs, text in any language, symbols, QR codes, SVG logos and points; two 1 in print heads at 308 DPI print dual lines in one pass; line width 1/64 to 1/2 in, text 1/2, 1 or 2 in high
- Training
- Onsite operator training and virtual VDC training included; Dusty Academy self-serve courses and certification; independent study reports 2 days minimum, about a week preferred for a crew of four
- Generation
- FieldPrinter 2 (Jan 2024) succeeded FieldPrinter 1 (production ~2020 to 2023); FieldPrint Platform Gen 2 software
- Other capabilities
- Floor Elevation: measures slab height deviations with the same tracker setup while it drives or prints, 1/16 in accuracy, heatmap per 4 x 4 in grid, point elevations from a CSV, PDF and CSV reports in Portal (GA Oct 2024)
- Safety design
- Three infrared time-of-flight obstacle sensors (about 3 ft forward range); four cliff sensors trigger at a 6 in drop; operator scans unmodeled obstacles in the app; Class 2 laser; edge protection required near unprotected edges
- Certifications
- Class 2 laser trackers under IEC 60825-1; ingress protection equivalent to IP51; solvent ink ships as a Class 3 flammable liquid (UN1210); tracker radio certified in the US, EU/EEA, Canada and Japan, approval required elsewhere
As the maker states it.
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